Case Studies

Tomato Ketchup Cooling

Client Background

Adinath Agro is India’s leading food processing industry having the Earnest Policy of giving Quality Food products to the global markets. The philosophy rests on producing and marketing the best of products and developing long-term relations in the market. Adinath Agro is a household name in processed food and vegetable products in India. They believe in complete customer satisfaction and have built trust in the market with their excellent product quality and superior customer service.

Strict quality controls are applied at every stage of the operation to ensure that the consumer can always rely on their products. For their customers, the brand name resonates with quality and absolute value-for-money. They aim to have a global presence with their wide range of superior quality products under the brands Surabhi, Winn & MagicKing

Location – Jejuri, Maharashtra, India


The Challenge

The Ketchup is heated up to 115 degree celsius as to sterilize the product, but it has to wait for a long time for it to cool down to room temperature before it goes for filling, if the product is packed while it is hot the product’s weight is mismatched as well as some properties of the product are compromised like consistency and shelf life. Due to this, the company could not be used the full potential of the manufacturing line.


The Solution

We after auditing the entire situation and analyzing the problem came up with the best possible solution which could overcome the cooling problem of the client. We provided the portable chilling solution. This system removed heat from the ketchup paste with using low flow rate and high delta T to get the temperature at desired level. This system helped to cool the product from 115 degree Celsius to 45-degree Celsius and by the time it goes to packing it attends normal temperature. The system has used hot well cold well tanks with the suitable capacity to reduce the fluctuation of water temp at chiller inlet.


The Result

This has helped the client not only to overcome the issues of cooling down fast in a hygienic way but also helped in maintaining the correct weight, improved shelf life and the consistency of the product was intact, delivering a high-quality product. This has also improved the production of the product from the previous 1500 – 2000 Kg/hour to 5000 kg/hour

Why Weather Controlling Solution India Is The Best Choice

WCSIPL provides the client with complete design build solutions including engineering, mechanical drawings, construction management, installation, and service. We have provided solutions to clients across industries like automobile, food processing, bottling, packaging and many more.

Almost all systems we install qualify with the standards of I.S.H.R.A.E. and are superior in quality. We have a good experience and knowledge team who will understand your requirement and suggest solutions that are reliable, efficient and cost effective. For more information please call 020 69000546/ 69000547 or email to to discuss your specific requirements.

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