Falcon Agrifriz Foods Private Limited

Two-Stage Evaporative Cooling System for
Falcon Agrifriz Foods Pvt. Ltd.

Client Overview

Falcon Agrifriz Foods Private Limited — part of the Falcon Group — is a large-scale, fully automated frozen food manufacturer located in Gujarat, India. The company specializes in French fries and other potato-based products, employing advanced European and international processing technologies. The Gujarat facility houses one of India’s largest French fry production lines along with a dedicated potato specialty section.

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Project Requirement

Falcon Agrifriz approached Weather Controlling Solutions India Pvt. Ltd. (WCSIPL) to maintain the entire process and production area below 30°C without using conventional air conditioning. The goal was to achieve efficient temperature control, positive pressure, and low energy consumption.

WCSIPL’s Turnkey Solution

WCSIPL designed and executed a complete Two-Stage Evaporative Cooling System on a turnkey basis,
including design, supply, installation, and commissioning.

Type of System
Two-Stage (Indirect + Direct) Evaporative Cooling
Total Supply Air Volume
530,000 CFM

Performance Results

Key Benefits to Client ​

Consistent process temperature maintained within 27±3°C.

Enhanced product hygiene and process stability.

Achieved up to 70% energy savings versus traditional air conditioning.

Reduced carbon footprint and operating costs.

Stable performance during high ambient conditions.

Client Feedback

“The WCSIPL team delivered a technically superior and energy-efficient solution for our process cooling needs. The two-stage evaporative cooling system helped us maintain desired working temperatures, ensuring operator comfort and product quality while saving significant energy costs.” — Engineering Head, Falcon Agrifriz Foods Pvt. Ltd. 

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Conclusion

This project demonstrates the success of sustainable HVAC engineering in the frozen food industry. WCSIPL’s two-stage evaporative cooling system achieved high performance, reliability, and significant energy savings for one of India’s leading frozen food manufacturers.

About WCSIPL

Weather Controlling Solutions India Pvt. Ltd. (WCSIPL) is a leading HVAC turnkey solutions provider specializing in industrial ventilation, evaporative cooling, cleanroom systems, and process air management for food, pharma, and manufacturing industries across India.

Visit: www.wcsipl.com | www.wcsipl.net

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